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| Franklin Application/Installation Data
(AID) ... For The Professional Driller-Installer |
Vol. 17, No. 3 May/June
1999 |
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| GENERATOR SIZING
FOR SUBMERSIBLE MOTORS |
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| Last issue we discussed alternative
energy. This time we would like to help eliminate some of the mystery
and confusion that occurs when sizing a portable generator. Obviously
Y2K has prompted an influx of power loss concerns, but generators
have always been used with submersible motors.
Safety First: If
you are adding a generator for Y2K or other emergency power needs
to your present power supply, you must follow all local, state,
and national electrical code requirements. One of the most commonly
overlooked safety devices is a TRANSFER SWITCH. A transfer
switch is required by the National Electrical Code (NEC) and is
used to isolate the utility electrical supply from your generator.
If this is not done, your generator can backfeed into the utility
lines causing serious injury or death to you, your neighbors, or
utility work crews.
In addition, always read and understand the manufacturer's
instructions. Properly ground your generator per manufacturer's
instructions and local electrical codes. Also remember, generators
use fuel to operate. Proper ventilation is required for exhaust
fumes, and never re-fuel the generator while running.
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| Why a generator:
During construction of a home or building, there is always
a need for water and electricity. Water is needed for cement and mortar,
and electricity is needed for power tools. Sometimes the construction
site will have a temporary power drop from the utility company, but
it may take weeks or months just to get on the waiting list. In these
cases, using a generator can speed the building along before utility
power arrives. We have spoken with people on our Hotline who moved
so far off the grid that utility power may never arrive. Generators
are one option for providing power in these situations. Generators
are also used to operate irrigation systems and temporary use systems,
like monitoring wells.
Proper Sizing: This
is probably one of the most confusing topics of the year. Franklin
has recently been in contact with some of the most popular generator
manufacturers to ask them the necessary specifications for proper
generator sizing. According to the information we received, the
most important requirements for proper sizing are 1) Identify what
items you want to run. 2) Check the start/run watts required for
each item. 3) Total the start/run watts for all items and select
a generator that exceeds your total start/run watt requirement.
Sounds pretty simple. So where does the confusion come in?
Confusion: The
first point of confusion results from the generators being rated
in watts while the motor nameplates list max amps. The
generator watt rating is actually a volt-amp rating. Therefore,
we can simply multiply the motor max amps times the rated voltage
from the motor nameplate to determine the load of the motor. Household
size motors have been calculated for you in the table on the next
page.
A second point of confusion is the starting amps
of the motor are much higher than the running amps. In a submersible
motor, the duration of the starting amps is only ½ second,
but the generator must be able to supply these amps to properly
start the motor. Generally, the motor starting amps determine the
size of the generator. We list the starting amps, under locked rotor
amps, in Franklin's Application Installation Maintenance (AIM) manual,
and tabulate the volt-amps of the most popular ratings in the table
on the next page.
Generator Sizing:
The first step is easy: identify what items you want to run. These
are typically lights, heat or air conditioning, refrigerators, freezers
and water pumps. Some of these items will only run once in a while
but you need to account for these intermittent loads per the generator
manufacturer's recommendations.
The second step: check the starting watts and running
watts for each item.
The third step: total the starting watts and total
the running watts, then select a generator according to the manufacturer's
recommendations. Generator manufacturers typically list two (2)
watt values in their literature. The first is the running load,
while the second is the starting or surge load. The
running load is the continuous watt demand necessary to keep your
electrical device running. The starting load is the temporary high
power demand needed for initial start-up.
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| Troubleshooting
with Generators: Generators can also be used to help
determine whether a three-phase current unbalance problem is
from the installation or from the power supply. Submersible
motors really don't care where the voltage comes from. Whether
from a utility company or a generator, a submersible motor only
wants good, clean well-balanced voltage. Three-phase electricity
is basically three (3) single-phase power sources all in one.
When the utility company supplies three-phase power to your
well, they may also be supplying single-phase power for homes,
lights, or other single-phase loads. Typically, they try to
balance the load across all three single-phase lines, but sometimes
one line is loaded more than the others. When this happens,
the incoming three-phase voltage becomes unbalanced and the
motor amperage can go wild. If you have three-phase current
problems you can't solve and you've checked all the connections
and system components, then maybe it's time to rent a generator.
If a motor runs fine on generated power, it should run on utility-created
power and vice versa. If it runs on one source only, check your
other power supply.
Note: The corresponding table is
designed to provide motor start-up information under normal
household conditions. This information will differ from information
printed in Franklin's Application Installation Maintenance
(AIM) manual. The information listed in the AIM manual is
for absolute minimum sizing, operating the submersible motor
only. Under-sizing a generator will cause poor motor starting
performance, overload tripping and may cause failure of the
motor and/or generator.
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Motor
Model
Prefix |
Hp |
Volts
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| For
Generator Sizing |
Running Load
Watts (VA) |
Starting (Surge)
Watts (VA) |
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| 4 inch -
Two-Wire (Split Phase, Induction Run) - 3450 RPM |
| 244502 |
1/3 |
115 |
1040 |
5600 |
| 244503 |
1/3 |
230 |
1040 |
5600 |
| 244504 |
1/2 |
115 |
1360 |
7400 |
| 244505 |
1/2 |
230 |
1360 |
7400 |
| 244507 |
3/4 |
230 |
1840 |
9400 |
| 244508 |
1 |
230 |
2230 |
11200 |
| 244509 |
1 ½ |
230 |
2880 |
15300 |
| 4 inch - Three-Wire (Cap
Start, Induction Run) - 3450 RPM |
| 214502 |
1/3 |
115 |
1040 |
4000 |
| 214503 |
1/3 |
230 |
1040 |
4000 |
| 214504 |
1/2 |
115 |
1360 |
5300 |
| 214505 |
1/2 |
230 |
1360 |
5300 |
| 214507 |
3/4 |
230 |
1840 |
7900 |
| 214508 |
1 |
230 |
2230 |
9600 |
| 4 inch - Two-Wire (Split
Phase, Cap Run) - 3450 RPM |
| 224300 |
1 ½ |
230 |
2690 |
12000 |
| 224301 |
2 |
230 |
2880 |
11300 |
For
ratings not listed, consult your AIM manual. Multiply max
amps times rated voltage for running watts (VA) and multiply
locked rotor amps times rated voltage for full voltage starting/surge
watts (VA).
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