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Franklin AIM - Page 12


Two or More Different Cable Sizes can be Used.

Depending on the installation, any number of combinations of cable may be used.

For example, in a replacement/upgrade installation, the well already has 160 feet of buried #10 cable between the service entrance and the wellhead. A new 3 hp, 230-volt, single-phase motor is being installed to replace a smaller motor. The question is: Since there is already 160 feet of #10 AWG installed, what size cable is required in the well with a 3 hp, 230-volt, single-phase motor setting at 310 feet?

From Tables 11 & 11A, a 3 hp motor can use up to 300 feet of #10 AWG cable.

The application has 160 feet of #10 AWG copper wire installed.

Using the formula below, 160 feet (actual) ÷ 300 feet (max allowable) is equal to 0.533. This means 53.3% (0.533 x 100) of the allowable voltage drop or loss, which is allowed between the service entrance and the motor, occurs in this wire. This leaves us 46.7% (1.00 - 0.533 = 0.467) of some other wire size to use in the remaining 310 feet “down hole” wire run.

The table shows #8 AWG copper wire is good for 470 feet. Using the formula again, 310 feet (used) ÷ 470 feet (allowed) = 0.660; adding this to the 0.533 determined earlier; 0.533 + 0.660 = 1.193. This combination is greater than 1.00, so the voltage drop will not meet US National Electrical Code recommendations.

Tables 11 & 11A show #6 AWG copper wire is good for 750 feet. Using the formula, 310 ÷ 750 = 0.413, and using these numbers, 0.533 + 0.413 = 0.946, we find this is less than one and will meet the NEC recommended voltage drop. This works for 2, 3 or more combinations of wire and it does not matter which size wire comes first in the installation.

 

Example: 3 HP, 230 Volt, Single Phase Motor